Epoxy floor covering

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powerslide91

New member
I am just about to close on a new house. I am toying with covering the garage floor with epoxy to make it stay nice with all the car work.

Does anyone have any recommendations? I have heard a true two part epoxy is the way to go (like Muscle Gloss), but it gets pricy. I need to cover about 1300 square feet.

Thanks!
Jeff
 
rustoleum cam out with a 2 part garage paint kit about 4 years ago. around $50 to do around 300 sq ft if i remember right. you can use it smooth or with grit. I would like to try it in the race shop but It never has been empty and clean enought to do it. my nieghbor used it on there street car garage 3 years ago and it still looks great. i do not know if it would hod up to floor jacks though.
dick
 
A lot of different places offer different epoxy flooring systems, but they're definitely not all the same. Two things you can take to the bank, though, when considering the alternatives:

- Floor pre-prep is ABSOLUTELY critical,
- You get what you pay for.

It is IMPERATIVE that you prep the concrete floor in advance, usually with muratic acid. If you do not properly pre-prep the epoxy will *definitely* lift. By the same token, the lesser-expensive systems usually do not comes with the prep materials, and even if prepped tend to lift.

I'm running the gears at full revs trying to remember where I saw a recent (last year) comparison and How-To article on epoxy floors; was it Grassroots Motorsports? If I remember correctly, Griot's Garage's system was highly regarded, as were professional installations. All of the cheaper systems were not. Regardless, they echoed those two prior sentiments in regards to prep and choice.

Good luck!
 
Do not buy the mess at home depot no matter how much prep you do. I helped someone do this with fantastic prep and it still lifted when tires were turned on it.

I have some stuff from our flying club that we use in our hangers and it is absolutely great. I haven't put it on my garage floor yet, but did the work in the hanger and it has adhered very well despite pushing and sliding planes all over it. I'll track down the name and post here.



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Ron
http://www.gt40s.com
Lotus Turbo Esprit
BMW E36 M3
RF GT40 Replica
Jensen-Healey: IT prep progressing!
 
Many years ago I did my garage with epoxy paint from Sears. Did the acid prep and it worked great.

Don't know if they still have it or not.
 
Do a search over on the Grassroots Motorsports boards, too. There was a lengthy thread about different garage floor epoxies and similar stuff a few months ago.

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Doug "Lefty" Franklin
NutDriver Racing
 
One more tip on the Prep part.
If the garage has any oil spots on it (and whose doesn’t) see if you can rent or borrow a old floor buffer like the military uses. They have all sorts of “scotch bright” pads available as well as wire bristles. Using that in conjunction with the acid will ensure that the new paint (or whatever) will stick.
Lastly READ every precaution on that acid. Its nasty stuff

Good luck
Stay safe
Matt Bal
 
grega, I am a member of a flying club here and fly Piper Cherokees, 152s, and Mooneys, although I'm not current in the Mooneys. My interests lie in biplanes and sport planes though and will probably move away from the flying club and into the EAA chapter here since they do more of what I like.

Another solution that my neighbor uses for his garage is to carpet it. Yep, works well. He uses pullout carpet from homes they are remodeling. However, if you don't have access to this stuff Home Depot can help you. Just yesterday I priced a piece of 15' x 28' for my garage and it was only $174. Not bad! The carpet has some advantages - it can be replaced easily and cheaply, is much better to lie on, insulates you from the cold floor (like we have those in NC), and as long as you don't dump oil/gas on it, it will clean up well and give you a long service life.

Even though I have the floor coating I think I'm going with the cheapo carpet. I like the look and working on it really makes a difference to my knees and back. I'm only 36 and it helps me a lot.

------------------
Ron
http://www.gt40s.com
Lotus Turbo Esprit
BMW E36 M3
RF GT40 Replica
Jensen-Healey: IT prep progressing!
 
A buddy of mine installed epoxy floors, and his only problems came with poor mixing. It seems that it is critical to mix the epoxy very well.

He also had one other issue... slippery when wet. Shortly after doing his own garage, he came home on a wet day and drove into the garage a bit too quick... he still has the dent in his air compressor tank.

Anthony R.
ITA #86 NER
 
My father just coated his 27'x 57'(no that's not a typo) garage floor with U-Coat-It or something like that. It's been on the floor for about 8 months now. The stuff is great. My only thing I don't like is when it is wet, just water wet, it IS SLICK. We even used the sand they supply, which made a huge difference, but still too slick for my liking. You may also need a dehumidifier if this garage is part of your house. I never realized how much moisture in the air was absorbed by concrete until we finished the floor and it was always damp.
 
How ironic this post is right now for me:

I purchased a couple months back the "U Coat It" system and I am actually painting the floor this Friday/Saturday. If anyone wants, i can take photos of the whole process, and let you know how it goes. The only problem I had with the kit was that I was borderline on much material I needed...I had to order an additional half kit for my 34x40 garage (their standard kit covers 1150 square feet...could have saved me $400)

On paper, the stuff looks pretty impressive.
http://www.ucoatit.com/

Regards,
Alan
 
Thanks for all the leads, Alan, let us know how it goes for you if you don't mind.

Seems like the guys on GRM like the Rustoluem product...

Jeff
 
Friend of mine did the U-Coat-It stuff on his shop floor. My only complaint about it is the black flecks in the white background make it kinda hard to see little pieces when you drop 'em.
biggrin.gif


Other than that, it's held up very well for a couple of years so far - brake fluid, gasoline, floor jacks, jackstands, it hasn't even blinked.

If I ever get my Miata shop set up, that's likely to be on my floor.

Jarrod
 
I had epoxy put on the floor of the house I built (20' x 30') for about $1000 by a professional. After 5 years the floor still looks good, the flooring has pulled up on a few small places on the outside concrete apron (there is about a foot of concrete outside of the garage door), and it has pulled up under the wheels where the race car (and the prior weekend sports car) sits.

Since I was building the house, I was able to have a plastic sheet placed on top of the gravel, then have the concrete poured on top of this plastic, then skip putting sealer on top of the concrete. Skipping the sealer step provided a better contact surface for the epoxy, and I am sure the concrete was still etched with muratic acid.

The floor does become slick when wet (I do use strips of old carpet for the high traffic areas). When working on cars, the floor becomes scratched from floor jacks, dragging transmissions out from underneath the car, dropping tools and heavy parts, and I spend way too much time cleaning the floor.
 
I bought the two-part from Sherwin Williams a couple years ago, and did a 2000 sq/ft industrial shop. There was enough left over that I was able to do my new 600 ft garage in February, all for 600.00, and that's 2-3 coats deep. The stuff is wonderful, and has held up to vehicles, fluids, and even forklift traffic, so I'd highly recommend it to anyone looking.

FWIW, I had the cheapo stuff in my old house, and while it is definitely better than bare concrete, it doesn't hold up well to much of anything other than gentle traffic.

------------------
-Marcello Canitano
www.SilverHorseRacing.com
 
i used the rustoleum stuff on my shop floor. two years now of race car use. still looks great. no issues.

this was on a new concrete slab and i cleaned the crap out of it with acid. no matter how much you spend on paint, the coating is worthless if you don't do the prep correctly.
 
Question:

Those that did the "prep"....how much are we talking about. I purchased four gallons of muriatic acid, and I plan on scrubbing the floor with a stiff bristeled (sic) broom. Is that enough?

Also, was at HD to buy the acid, and noticed BEHR now has garage floor paint/systems....looks better than the Rustoleum kits. If I had the opportunity to purchase all over again, I may have gone with the Behr (1/3 the cost of UcoatIt).

We shall see.....pictures to soon follow (I do not have a place to host them, any volunteers?)

Regards,
Alan
 
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