The results for a 1.6 VW motor look to be pretty similar to what Stahl sells for a header. I couldn't figure out what length to make the exhaust after the collector, did i just miss that in the calculator somewhere?
Jeff your motor is basically two banks of 1.8 liter 4 cylinder motors, right? With a fairly low peak HP RPM, and not really high peak HP number either, right? That size primary might sound about right. I think the vast majority of all commercial headers are probably way too big, the size is a marketing tool...