Erik,
First off, welcome to the wonderful world of VW IT racing! You will get more info from this site than anywhere else.
Ok, let me see if I can start w/ some things you need to look at.
Header - I would ditch the pacesetter and either go w/ an OTS TT 4:1 or talk w/ someone like Walt Puckett (in NC) about having him make you one.
Tranny/diff - The FF box already has a good R&P (3.89). You can't change the gear ratios (like to a 2H or 4K GTI box), but you could go w/ a 4.20 VWMS R&P. I would certainly look into some kind of LSD or spool. For LSD's, you have OPM, Quaife, and VWMS (lowest to highest in cost). For spools, you can have someone weld your current diff. or talk to the folks at
www.bildon.com about a new spool they have available.
Springs/shocks - First thing to do is dump those Boge shocks. Those are street shocks, and there's no way they're handling the springs you have in the car (especially the 600# fonts!
). There are pretty much two schools of thought on shocks for these cars, Konis or Bilsteins. I run B's, but I know several folks that run K's. For B's, talk to Shine Racing, for K's, talk to BSI. You also may want to get the front and rear spring rates a bit closer to each other. When you talk to the folks about the shocks, they can help you w/ the springs as well.
Lower stress bar - I assume you mean the front one. I'd go w/ the "K" style (ala 16v Scirocco). You can get them from TT for <$100.
Since you're in the NE, another guy you probably want to talk w/ is Brian Mushnik. He won the '02 ITC NARRC championship this year in a Rabbit.
Now, as far as your tub goes. It certainly sounds like it's been pranged a few times. It would be great if you could get it on a frame machine and see just how tweaked it is. You may not have been able to tell short-comings in the tub due to the poor spring/shock combination and since it was your first year. You can still find good tubs out there, but they're getting harder to find. Also, you have to ask yourself what kind of shape is the cage in. Is it a bolt-in one, is it one that you feel safe and comfotable with, is it one that you would think about making changes to? If it's a bolt-in cage, it's easy enough to swap to a new tub.
I would have someone w/ a fair amount of experience w/ A1 VW's take a look at the tub. Brian can probably help you in this area.
Good luck!!!
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MARRS #25 ITB Rabbit GTI
SCCA 279608