J, A few things to consider on this:
Is what dies does your friend have for bending?
The weight difference is pretty substantial, approx. 2.133 lbs per foot for 1 5/8 versus
1.425 lbs per foot for 1 1/2
figuring 85-90 feet of tubing in a cage and you've added about 58-63 lbs, a lot of it up high, not where you want it.
also it sounds silly but bigger tubing will fill up a cockpit pretty quik, meaning less room for you.
Build it right... build it once!!
Also the last cage someone brought me from Jegs was mild steel not D.O.M. it had a seam inside of it, Not legal... he was a drag racer so it didn't matter for SCCA.
Try checking out stockcarsteel.com if you are going to build it yourself, real reasonable prices
YMMV