Aluminum box would work just fine, as would steel.
You had previously asked about getting a surge tank into the cell - Hopefully, you have a cell with a large, oval opening, like all the ATL and Fuel-Safe (and similar...) cells have. If you've got one of the circle-track types with just a 3-4" hole and cap on top, you're screwed. You can't just saw a hole in a cell without changing your name to "Roman Candle" (didn't he used to QB for the Rams ?).
Finding something to seal the seams with ? Hmmm...there are some fuel-proof sealants, like 'Wellseal', and PermaTex probably makes their "Aviation Form-A-Gasket" stuff, which always seemed to be fuel resistant. Making it 'leak-proof' probably isn't the highest priority, you just have to keep the leakage rate well below the fill rate of whatever valving you use.
If you can convince somebody to sell you the ball-check valves that are used in the commercially available surge tanks, great. If not, hinges or 'self-bailers' from boats (which are almost certainly fuel-proof...even though fuel in the bilgewater is a very bad thing).
For the "hinge-method", see:
http://forums.rennlist.com/rennforums/show...ad.php?t=175733
I foresee a great deal of bath-tub testing. You'll be the guy we see this summer who looks like a prune.
You had previously asked about getting a surge tank into the cell - Hopefully, you have a cell with a large, oval opening, like all the ATL and Fuel-Safe (and similar...) cells have. If you've got one of the circle-track types with just a 3-4" hole and cap on top, you're screwed. You can't just saw a hole in a cell without changing your name to "Roman Candle" (didn't he used to QB for the Rams ?).
Finding something to seal the seams with ? Hmmm...there are some fuel-proof sealants, like 'Wellseal', and PermaTex probably makes their "Aviation Form-A-Gasket" stuff, which always seemed to be fuel resistant. Making it 'leak-proof' probably isn't the highest priority, you just have to keep the leakage rate well below the fill rate of whatever valving you use.
If you can convince somebody to sell you the ball-check valves that are used in the commercially available surge tanks, great. If not, hinges or 'self-bailers' from boats (which are almost certainly fuel-proof...even though fuel in the bilgewater is a very bad thing).
For the "hinge-method", see:
http://forums.rennlist.com/rennforums/show...ad.php?t=175733
I foresee a great deal of bath-tub testing. You'll be the guy we see this summer who looks like a prune.